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Safety Inspection Program::
 

540 CMR 4.00

 

 

 

 

4.04 Procedures for Inspection of Non-Commercial Motor Vehicles

(1) Prior to beginning inspection, a visual check of the vehicle shall be made to determine that ice and snow accumulation or the condition of the suspension system will not impede or interfere with the proper aiming of headlamps, or that any space saver temporary spare tire is mounted on any axle. The inspector may refuse to inspect the vehicle if it is determined by the inspector that the vehicle is unsafe for operation on the dynamometer or for any aspect of the Safety or Safety and Emissions inspection.

(a) The Certificate of Registration shall be inspected and the information contained thereon, including license plate, vehicle description, and vehicle identification number, shall be verified by observation of the subject vehicle. The information contained on the Certificate of Registration shall also be matched with the vehicle information accessible to the workstation. The data appearing on the Registration Certificate, the data accessible on the Workstation, the data appearing on the vehicle license plate, and the vehicle identification number and description must match in order for the inspection to proceed. No fee shall be assessed for an inspection which does not proceed due to a data match failure.

(b) A Vehicle Identification Number Correction Form must be given to the operator of any vehicle refused for inspection due to an incorrect vehicle identification or registration number.

(c) No certificate of registration need be produced for a vehicle having a general registration issued in accordance with the provisions of M.G.L. c. 90, § 5. Either a photocopy of the original certificate of registration or the original certificate of registration may be produced for all other motor vehicles.

(d) A licensed inspector may refuse to conduct an inspection if the motor vehicle's registration is determined to be invalid.

(2)  Inspection of the Vehicle. All inspections must be performed in accordance with the applicable provisions of 540 CMR 4.00 and 310 CMR 60.02 by licensed inspectors in the approved inspection bay only.

(a) Inspectors must first collect the proper fee for the inspection.

(b) License plate(s), shall be undamaged, securely mounted, clean and clearly visible. No bumper, trailer hitch or other accessory may interfere with a clear view of the license plates. The license plate must be mounted in the proper location on the rear of the vehicle if the vehicle has been issued one plate. Both license plates must be mounted in the proper location on the rear and front of the vehicle, if the vehicle has been issued two plates. Any decorative license plate or license plate replica not issued by the Registry of Motor Vehicles on which the word "Massachusetts" appears must be removed from the vehicle.

(c) General Registration Holders, every motor vehicle in possession of a general registration shall be checked for the proper display of the compliance decal issued pursuant to 540 CMR 18.03. The Vehicle Identification Number (V.I.N.) and Registration Number indicated on the decal shall correspond with such numbers as observed by the inspector on the vehicle inspected. This requirement does not apply to motor vehicles owned and registered by a dealer.

(d) Upon the successful completion of the inspection and a determination by the inspector that the vehicle meets all inspection requirements, the inspector shall remove the old Certificate of Inspection from the windshield, trailer, semi-trailer or converter dolly and affix the new Certificate of Inspection.

(e) Vehicle which is determined not to meet all inspection requirements shall be issued a Certificate of Rejection.


(3) Perform Emissions Testing Requirements and Procedures.

(a) Exemptions. The following motor vehicles are exempt from emissions testing:

1. Any motor vehicle with a model year earlier than 1984.

2. Any motor vehicle for up to 24 months from the date of registration after sale or lease to the original purchaser.

3. Tactical military vehicles;

4. Any vehicle exempted pursuant to 310 CMR 60.02(3)(b) and in accordance with M.G.L. c. 111, § 142M.

(b) Conformance with Environmental Standards. All Emissions Inspections shall be performed in accordance with the applicable provisions of 310 CMR 60.02 and 540 CMR 4.00, and any written policies or procedures provided by the Registrar or the Commissioner.

(4) Brakes. (Non Commercial Vehicles)

(a) The inspector may operate the vehicle in the inspection bay and test the parking and service brake. The parking brake on all vehicles will be tested by accelerating the motor to approximately 1,200 to 1,300 RPMs with the vehicle in the lowest forward gear against the brake in the applied position. The vehicle will be rejected if the parking brake will not hold. The service brakes will be tested at a speed of between four and eight MPH. Service brakes must be reasonably equalized so that the vehicle does not pull noticeably to either side when applied. A test with the brake meter shall be made at a speed of 15 to 25 MPH in all questionable cases.

(b) Brakes shall be adequate to stop the vehicle from a speed of 20 MPH in not more than the following distances:
 

Service (foot) Brake Pleasure Vehicles 30 feet
  Trucks and Buses 40 feet
Parking (hand) Brake All Vehicles 80 feet

1. Computerized Plate Brake Testing, if available, may be conducted, at the option of both the inspector and the customer, to determine the safety of the braking systems. If such testing is used, the following pass/fail criteria, cutpoints, and other written supplementary specifications issued by the Registrar shall be used:

Criteria

 

Cut Point

a. Deceleration Service Brake: 50% Minimum
b. Deceleration Parking Brake: 25% Minimum
c. Imbalance Left to Right Front Axle: 25% Maximum
d. Imbalance Left to Right Rear Axle: 25% Maximum
e. Imbalance Front to Rear Axle: 60% Minimum
    Braking Efficiency; 5% minimum of total brake force must be generated by the rear Brakes.

(c) Additional Requirements For Types of Brake Systems.

1. Hydraulic Brake Systems. While the vehicle is stopped, apply approximately 125 pounds foot-force to the brake pedal and hold for ten seconds. Reject the vehicle if the brake pedal height cannot be maintained or if less than 20% of the total available brake pedal travel remains or if the brake failure warning light on vehicles so equipped illuminates.

2. Power Brake Systems. Stop the vehicle engine and depress the brake pedal several times to eliminate all vacuum in the system. Depress pedal with a light force, approximately 25 pounds foot-force and while maintaining this force on pedal, start the vehicle engine and observe if pedal moves slightly with engine running. The vehicle will be rejected if the pedal does not move slightly as the engine is started while pressure on the brake pedal is maintained. During the inspection of the vehicle, the condition of visible hydraulic components should be checked. The vehicle shall be rejected if evidence of fluid leaks or chafing, cracking, swelling, restriction or other damage exists on hydraulic tubing or hoses or if they are not securely fastened or improperly retained.

 

 

 

 

 

4.04 Procedures for Inspection of Non-Commercial Motor Vehicles (continued)

(5) Muffler and Exhaust System. Accelerate motor to test for prevention of unnecessary noise and emission of any unreasonable amount of smoke. The exhaust system, exhaust manifold(s), exhaust pipe(s), muffler(s), and tailpipe(s), if designed to be so equipped, shall be tight and free of leaks. System components shall be securely fastened with fasteners in place and undamaged. All motor vehicle exhaust systems shall discharge the exhaust beyond operator, passenger, and/or trunk compartment. Unnecessary noise is herein defined as any noise which is louder than that emitted by the vehicle when equipped with the original manufacturer's equipment. A gas or diesel vehicle will be rejected if, at normal operating temperature, at any constant speed over 15 MPH, (approximately 1,000 to 1,200 RPM's) visible black or blue exhaust emissions are evident.

(6) Steering and Suspension.

(a) Check for free steering by turning the steering wheel through a full right and left turn. Reject a vehicle if binding or interference occurs during the procedure. With the front wheels in the straight ahead position (and the engine running on vehicles equipped with power steering) measure lash or lost movement at the steering wheel rim.

(b) Lash or lost movement on passenger cars and station wagons, as measured at the steering wheel rim, should not exceed two inches if the vehicle is equipped with manual steering. Lash or lost movement on antique motor vehicles will be measured by steering wheel diameter in accordance with the following schedule:

Steering Wheel Diameter

Lash (shall not exceed)

16" 2"
18" 2 1/4"
20" 2 1/2"
22" 2 3/4"
Antique Motor Vehicles Over 1/8 turn

(c) The front end (both sides) of all vehicles will be raised by jacking or hoisting and visually examined. Vehicles equipped with ball joints will be raised and checked in accordance with the applicable instructions and specifications periodically provided by the Registrar.

(d) Reject a vehicle with excessive wear or play in any part of the steering mechanism or of the vehicle that would affect proper steering.

(e) Reject a vehicle with broken, bent or missing shock absorbers orsuspension springs.

(7) Horn. Sound horn to test for adequate signal. The horn must be securely fastened to the vehicle.

(8) Glazing and Windshield Wiper(s).

(a) Windshield Critical Viewing Area is the area covered by the sweep of the wiper(s) exclusive of the outer two inches within the perimeter of the wiper(s) sweep, provided by the vehicle manufacturer.

(b) Windshields having any of the following defects will be rejected:

1. Any broken glass with sharp or jagged edges inside or outside.

2. Any stone bruise, star break, or bulls eye, damage in excess of one inch in diameter within the critical viewing area or larger than two inches outside the critical viewing area, or multiple such damage.

3. Single line cracks which extend more than three inches into the critical viewing area.

4. Multiple cracks, having one or more which extends into the critical viewing area.

5. Wiper scrape(s) in excess of 1/4 inch wide within the critical viewing area.

6. Clouding extending more than three inches within the perimeter of the exposed glass.

7. No poster, sticker decal or any other item shall be attached to the windshield in such a manner so as to obstruct the vision of the operator.

8. Any tinting or reflective material applied by brush, spray, or adhesive which is below the uppermost six inches of the windshield or which may encroach upon the drivers direct forward viewing area. (All such tinting provided by the original manufacturer in compliance with applicable Federal Motor Vehicle Safety Standards is acceptable.)

(c) Rear Windows. Rear windows must allow an unobstructed view to the rear, unless the vehicle is equipped with two outside rear view mirrors.

(d) Windshield Wiper(s). Test for proper operation. If the vehicle was equipped with two wipers, as furnished by the manufacturer, both must be maintained in good working order. Wiper blades must properly contact the windshield and, be of the same length as those furnished as original equipment. The rubber elements shall be free from damage or tears.

(e) Windshield Cleaner. If the vehicle was equipped with windshield cleaner equipment as furnished by the manufacturer, units must be maintained in good working order.

(f) Window Tinting. Aftermarket tinting or alterations that do not change the transparency beyond that of the standards set forth in 49 Code of Federal Regulations Part 571.205 is acceptable on windows immediately adjacent to the operator and front passenger seat and the windows immediately to the rear of the operator and front passenger seat. The rear window may also be so tinted provided the vehicle is equipped with two outside rear view mirrors. The windshield may only be tinted down to the AS-1 line usually located in the uppermost six inches of the windshield. 540 CMR 4.04(8)(f) shall not apply to the following:

1. All window tinting as provided by the original manufacturer that is in compliance with applicable Federal Motor Vehicle Safety Standards.

2. Authorized vehicles used to transport K-9 teams.

3. Vehicles registered out of state.

4. Vehicles for which a medical exemption has been issued by the Registry of Motor Vehicles.

5. All windows to the rear of the operator's seat on vehicles used for public livery, except taxicabs.

(9) Lighting Devices.

(a) Tail Lights. Every motor vehicle, except a two wheeled motorcycle, an antique motor car, and a farm tractor, shall be equipped with two red lights (tail lamps) mounted one at each side of the rear of the vehicle so as to show two red lights from behind and equipped with two stop lights (stop lamps) mounted and displayed in a like manner. A single lamp may combine both of the above functions. Every motor vehicle shall be equipped with a white light so arranged as to illuminate the rear number plate so that it is plainly visible at 60 feet.

(b) Directional. Front and rear directional signals will be operable on every vehicle originally equipped with such signals. Every motor vehicle registered in the Commonwealth, which was manufactured for the model year 1967 and for subsequent model years, shall be equipped with a device to permit the front and rear directional signals to flash simultaneously.

(c) Headlamps. Headlamp aim shall be checked in accordance with the specifications as most recently provided by the Registrar.

(d) Lighting Devices and Reflectors. All lighting devices and reflectors required by applicable Federal Motor Vehicle Safety Standards or part 393. of Federal Motor Carrier Safety Regulations for all commercial motor vehicles when the particular vehicle was originally manufactured and such devices required by Massachusetts General Law or Rules and Regulations applicable to the particular vehicle inspected shall be securely attached to the vehicle and capable of performing their design functions. Lenses must be intact, clean, unobstructed, and free from cracks.

(10)  Tires.

(a) A certificate of rejection shall be issued to any vehicle submitted for inspection with a tire mounted which exhibits any of the following conditions:

1. Febric break or cut in excess of one inch; bump or knot evidencing deterioration of the tire structure; or any ply or cord structure visible.

2. For tires without tread wear indicators: Measurement taken with tread depth gauge reveals that 2/32 inch or less of tread depth is present in any re-cut, regrooved, sized or original tread groove.

3. For tires with tread depth indicators: Tire is worn so that any tread wear indicator contacts the road.

4. Studded tires between May 1 and November 1 unless approved by the Registrar.

5. Restricted markings indicating usage limited to any condition other than permanent highway use.

6. Radial ply tire(s) on the same axle with non radial tire(s); Radial tire(s) on the front axle with non-radial tire(s) on the rear axle (Exception: Vehicles equipped with dual rear wheels may have radial and non radial tires on any axle provided they are not intermixed on the same axle).

(b) Wheels, Wheel Bolts, Nuts or Lugs. A certificate of rejection shall be issued to any vehicle submitted for inspection which exhibits any of the following conditions:

1. Any part of any mounted wheel is bent, cracked, rewelded, damaged or has elongated bolt holes which may affect safe operation of the vehicle.

2. wheel bolts, nuts, studs or lugs are loose, missing, damaged or are not compatible for use with wheel design.

(11) Bumpers, Fenders, External Sheet Metal and Fuel Tank. A Certificate of Rejection shall be issued if any of the following conditions are evident:

(a) Bumpers. Broken or bent bumpers, fenders, exterior sheet metal or moldings, having sharp edges or abnormal protrusions extending beyond normal vehicle extremities so as to constitute a danger to pedestrians and other motor vehicle traffic. If bumper face plates are removed, bumper brackets must also be removed. The vehicle hood, door(s), luggage compartment lid, and battery or engine compartment doors or lids, if so equipped, must be capable of being firmly latched.

(b) Fenders. Front and rear fenders must be in place on all vehicles manufactured after model year 1949 if such vehicles were designed and manufactured to be operated with front and rear fenders. Every passenger motor vehicle which is equipped with tires which extend beyond the fenders or body of such vehicle shall be equipped with flaps or suitable guards to reduce such spray or splash to the rear and side.

(c) Floor Pans. Holes or cracks, due to rust or otherwise, in the floor pans or other body panels which would permit the passage of exhaust gases into the passenger or trunk compartments.

(d) Fuel Tanks. Fuel tanks which are not securely attached to the vehicles body or chassis, or that are leaking.

(12) Altered Vehicle Heights. The original manufacturers specified height of motor vehicles with an original manufacturers gross vehicle weight rating of 10,000 pounds or less shall not be altered by elevating or lowering the chassis or body by more than two inches, except that fourwheel drive motor vehicles with a original manufacturer's gross vehicle weight rating of 10,000 pounds or less may be altered in accordance with the provisions of 540 CMR 6.00. The Registrar may periodically provide approved altered vehicle height specifications for said fourwheel drive vehicles. Any motor vehicle altered, modified, or changed beyond the aforementioned two inches, or the Registrar's approved altered height specifications, shall be rejected.

(13) Safety Belts, Lap Belts and Shoulder Restraints. originally installed in motor vehicles manufactured after July 1, 1966 shall be inspected to assure that all are maintained in good order. It shall be the responsibility of the motorist that the safety belts are readily accessible for inspection.

(14) Air Bags. Vehicles so equipped must comply with 49 Code of Federal Regulations, Parts 571 through 595.

(15) Fuel Tank Cap Visual Check. The vehicle shall fail the gas cap visual check if the cap is missing, defective, or does not properly fit the vehicle.

REGULATORY AUTHORITY
540 CMR 4.00: M.G.L. c. 90 § 7A, 7V (a), (b) and (c),7W and 31

 

 

 

 

 

 

 Emission is most often the giving off of gases from many industrial plants and from the exhaust of vehicles. Many states are having vehicles go through an emissions test. The emissions fall into three types of categories.

The first one: Tailpipe Emissions. This is what a lot of people think about with vehicle air pollution. The major pollutants include Hydrocarbons, Nitrogen oxides, Carbon monoxide, and Carbon dioxide.

The second one: Evaporative emissions. This is produced from evaporation of the fuel and is also a large contributor to urban smog. These are heavier molecules that stay closer to the ground.

The third one: Life cycle emissions. These are produced with the manufacturing, maintenance, and the disposal of the automobile.

Advances of the technology with the engines and vehicles, keep lowering the amount of fumes generated, but is also considered insufficient to meet the emissions goals. So, technologies to react with and clean up the remaining emissions have been an essential part of the emissions control. Efforts at the reduction of evaporative emissions consist of the capturing of vented vapors from within the vehicle and the reduction of refueling emissions. With further restrictions on emissions, this is making more manufactures to come up with alternative vehicles.

The newer cars they are coming out with like the Hybrids and such are making it difficult for the older mechanic to work on them. They will have to go back to school to learn about these engines to keep up with technology. At Michael's Service Station, our emission technicians are trained in the latest equipments and engine types. We can work on almost any vehicle.





Inspection Program Begining October 1, 2008
Notes or article author name can be added in this area.
 

The Commonwealth began mandatory emissions testing of heavy-duty diesel vehicles (those weighing 10,001 lbs. or more) on February 1, 2001.

Now for the first time, heavy-duty vehicles (10,001 lbs. GVW and over) must pass an emissions test as well as a safety test. The new requirement covers both commercial and non-commercial vehicles and both diesel and gasoline-powered vehicles. Only heavy-duty vehicles not designed for travel on Massachusetts roads (backhoes, farm equipment, etc.) are exempt from emissions testing.

Safety tests every year. Emissions tests every  years.
Like passenger vehicles, heavy-duty vehicles must be inspected for safety every year and for emissions every two years. In general, vehicles with even-numbered model years take emissions tests during even-numbered calendar years. Vehicles with odd-numbered model years take them during odd-numbered calendar years.



Topic 8: DOT Inspections/Commercial Inspections Questions

Industry asked:

􀂃 If there will there be a provision to bypass the DOT portion for the test, or will we end up forcing

a DOT inspection on a vehicle that does not fit the model (i.e., will vehicles that do not require a

DOT inspection be forced into a DOT inspection or vice versa)?

􀂃 Select the correct test?

􀂃 How can I do a DOT inspection on a vehicle that won’t comply?

􀂃 Commercially registered backhoe- the software will skip the DOT test?

Agency Response:

􀂃 Agencies responded that a back hoe is off road and the workstation will not require a DOT

safety inspection.

􀂃 It was also explained that the process of choosing a DOT inspection is based on a series of

questions that the software guides the inspector through and that if a DOT inspection was

needed for a vehicle that it could be done. (E.g. a pickup truck less than 8,000 lb that carried

explosives).

Industry asked:

􀂃 What about a trailer and the owner wants a DOT inspection and it’s not commercial?

􀂃 What about an 11,000 pound non-commercial truck? 8,500 GVW pickup truck? Under 10,000?

􀂃 If they can move a vehicle into it but not out of DOT inspection.

Agency Response:







Current Program
What is the Enhanced Emissions and Safety Test?


In October 1999, Massachusetts introduced the enhanced emissions inspection test, which was added to the safety test. Generally, vehicles will be tested for emissions every other year based on model year and will continue to be tested for safety annually. Motorists will be able to choose which inspection station they use as long as the station is licensed. The cost of the test is among the lowest in the nation for this type of program. The Enhanced Emissions and Safety Test costs $29 annually.





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